Search Here

BASICS OF MECHANICS


BASICS OF MECHANICS

TYPES OF GEARS :

Everyone who want to begin their career in robotics must have grip on 3 parts of engineering

  •         Mechanics
  •          Electronics
  •        Programming.

       In this article I am going to share you basics of mechanics on types of gears which is essential for a beginner in robotics.

Gears are the essential things in a mechanical part for the transmission of motion .

Gears are wheel-like machine elements that have teeth uniformly spaced

around the outer surface. They are used in pairs and are a very valuable

design tool.

What is a gear?

A gear is a toothed cylindrical or roller shape component of a machine which meshes with another toothed cylindrical to transmit power from one shaft to another. It is mainly used to change in torque and speed of driving shaft and driven shaft.

According to the type of gearing. The gears, according to the type of gearing, may be

classified as :

(a)   External gearing, (b) Internal gearing, and (c) Rack and pinion.

Let us see each of them briefly

External gearing

In simple language we can say that gears having teeth over its outer side of the body as shown in figure below; the gears of the two shafts mesh externally with each other.

Internal gearing:

In simple language we can say that gears having teeth over its inner side of the body as shown in figure below; the gears of the two shafts mesh internally with each other.

Rack and pinion:

Rack is a gear of infinite radius . The smallest of the mating gear is known as pinion.

It is used to convert the linear motion to rotatory or vice versa.

Lets see the real life pictures of the above types:

Some basic terms used in gears:

1.      Pitch circle: It is an imaginary circle which by pure rolling action, would give the same motion as the actual gear.

2.      Addendum: It is the radial distance of a tooth from the pitch circle to the top of the  tooth.

3.      Dedundum: It is the radial distance of a tooth from the pitch circle to the bottom of the  tooth.

 

BASIC FORMULA FOR THE CALCULATION OF SPEED OF GEARS FROM TOOTH RATIO AND VICE VERSA

T1=number of teeth on 1st gear

T2=number of teeth on 2nd gear

V1=speed of the 1st gear

V2=speed of the 2nd gear

                  T1*V1=T2*V2

This is simply derived by relation that speed of gear is inversely proportional to the no. of teeth present on it.


LET US DISCUSS SOME OF THE IMPORTANT GEARS USED IN THE MECHANICAL PARTS OF THE ROBOTS


  •       Spur gear:
           Spur gears are the most commonly used gears due to their simplicity and the fact that they have the highest possible efficiency of all gear types. They cannot withstand higher loads.
  • Double helical gear:
         A Herringbone gear, also known as a Double helical gear is a special type of gear which is a side to side combination of two helical gears of opposite hands

  •       Bevel gear:

        Bevel Gears are used exclusively to transmit rotary motion between intersecting shafts. Through commonly seen in right angle drives, bevel gears can be cut to drive any angle.

  •      Crown gear:

 A crown gear is a gear which has teeth that project at right angles to the face of the wheel.


  • Worm gear: 
        Worm gears resemble screws. A worm gear is usually meshed with a spur gear or a helical gear, which is called the gear, wheel, or worm wheel. It is the best gear to attain high torque and low speed.  It also acts as a brake to reverse spin.



WORM GEAR IN REAL LIFE APPLICATION
  • Rack and Pinion:

 Rack is a gear of infinite radius .The smallest of the mating gear is known as pinion.


FINAL NOTE:

This was very basic introduction about gears used in robots and in next articles i will deal about more mechanical, electronic and programming parts of the robots.

 

Have fun with the content and feel free to ask any doubts.


More Posts

Image

Compact Fluorescent Lamp Circuit (CFL)

All about Compact Fluorescent Lamp circuit (CFL): The CFL is also known as compact fluorescent light, energy saving light, and compact fluorescent tube. Fig 1 shows the CFL lamp. Why CFL? CFL is compact and energy efficient lamp. It requires less amount of power i.e. 13 to 14 watts than Incandescent light so it is widely used to save energy. Lifespan of CFL lamps is 7 to 9 years. Working of CFL: Fig 2 shows the diagram of CFL lamp circuit and the parts of CFL. The main three parts of CFL lamp is Base, circuit, and tube. We apply actual AC supply to the base. A CFL uses vacuum pipe which is same as tube light. Tube has two electrodes on both ends and they are treated with Barium. Cathode is having temperature of 900 0 C. When we apply AC supply to the cathode it generates a beam of electrode. The beam is further accelerated by potential difference between electrodes. From fig 3 we can see that, accelerated electrons strike mercury and organ atoms, and as a result it prod
Image

Arduino UNO

Basics of Arduino UNO: Arduino UNO is nothing but microcontroller board based on ATmega328. The ATmega328 is single-chip microcontroller with Atmel. And the family is megaAVR. This board includes digital input/output pins, a power jack, analog input pins, a USB connection, an RST button, and an ICSP header. We can provide power to board using AC to DC adaptor, USB or a battery. The important features of Arduino UNO: The operating voltage is 5v. The input voltage ranges from 6v to 20v. Digital input/output pins are 14. Analog input pins are 6. DC current for each input/output pins is 40mA. DC current for 3.3v pin is 50mA. Flash memory is 32kb. SRAM is 2kb. EEPROM is 1kb. Clock speed is 16MHz. Hardware of Arduino UNO: Fig.1 shows the basic hardware structure of Arduino. The microcontroller is important part of Arduino i.e. ATmega328. There are 14 digital input output pins which are mostly used to connect output devices like LED, LCD
Image

SMD Register coding

SMD Register coding SMD register are most widely used register and this types of register used in various electronics equipment like TV mobile and different research and development .If we observe the printed circuit board (PCB) we observe the this SMD components with different codes basically this codes define the value of this components in this article we learn that how to fine value of this resisters There are three types of coding teachnics used for these resistors 1.          3 Digit coding scheme 2.          4 Digit coding scheme 3.        EIA 96 SMD Resistor coding scheme Let see the one by one 1.      three Digit coding   scheme In this method three digits   are use   for define the value   of this resistors . The first two digits define the two most significant digits the resister values while the   third value define the multiplayer of this resister values Let   us see the Examples Some times in SMD resister code the latter R is used for define   the posit
Image

Thermoelectric Generators AKA Peltier Modules

All about Peltier Module: Peltier modules are electronic devices designed for cooling object below ambient temperature. It can be used as temperature controller.  Fig 1 shows the peltier module. From fig 1 we can see that the “TEC1-12057” shows on module which means 12V and 7amp. Principle and structure: Fig 2 shows the internal structure of peltier module. The internal structure of peltier module comprises semiconductor from P-type and N-type Bismuth Telluride Material. After applying current the thermoelectric effect takes place due to peltier effect. Applying a dc voltage causes the positive and negative charge carriers to absorb heat from one side and transfer and release it on other side. Therefore, the surface which absorbs energy become cool and the surface which releases energy become hot. Working of peltier module: The peltier module has two terminals i.e. positive and negative. While applying voltage remember that the connection must be positive to positive a
Image

Capacitors

Capacitors: Before knowing how does a capacitor works, it is essential to know basics of capacitor and what exactly a capacitor is     • Capacitor is component which is used for storing energy in electric charge.     • The capacitance is measured is the unit Farads.     • It is a passive component, so it does not need any electrical power to operate.     • Capacitor can be fixed capacitor, variable capacitor, polarised capacitor. CONSTRUCTION OF CAPACITOR The capacitor is made up of two conducting plates, between these two conducting plates dielectric material is used such as paper, glass mica etc. Dielectric simply means insulator which can be polarised  if electric field is applied to it. FUNCTION OF CAPACITOR How the capacitor gets charged ??? When a capacitor is connected in a circuit upper terminal or top terminal of the capacitor is connected to the positive terminal of the battery and the bottom terminal of the capacitor is connected to negative terminal of the battery.

PN Junction Diode

PN Junction Diode Basically, PN junction diode is two-terminal semiconductor device that control flow of electric current in a circuit. In case P-type semiconductor holes are majority carriers and electrons are minority carrier and in n-type of semiconductor electrons are majority carries & holes are minority carriers. They individually act like resistor. But when they joined together by the method of doping the junction is form between them. When a p-n junction is formed, some of the electrons which are present in n-region diffuse across the junction and combine with holes to form negative ions. Similarly, the positive charges or holes from the p-side are diffused to the n region and they form a layer of positive charge on the n-side. The region between these two layers is the depletion region . About unbiased p-n junction , due to presence of immobile positive and negative ions on opposite side of junction, an electric field is created across the junction this is nothing but bar
Image

Introduction To Raspberry Pi

RASPBERRY PI The raspberry pi is a small computer which is used in the IOT Devices. It is powerful small computer. Raspberry pi was invented by raspberry pi foundation in UK. There are numbers of Raspberry pi versions available to use. Raspberry pi comes with a SOC system on chip with a ARM processors with a GPU Raspberry processor have 700 to 1.2 ghz speed and have a ram size from 256 mb to 1 gb. Raspberry pi make uses of sd card to store the os of raspberry pi. Raspberry pi have a operating system name Raspbian os .it have suggested by the raspberry pi foundation.it is a linux based operating system . In raspberry pi others various operating system can be installed to perform various task. Raspberry pi support s python language well. Its also have a support for a sensors and other devices. It also have usb port , Ethernet ports ,HDMI ports , gpio pins , audio support, Display serial interface , camera interface, sd card slot . Raspberry pi is a small com
Image

Gas sensor

Gas sensor Hello geeks in this article I am going to share information about the various gas sensors and also their working principle. There is a very intresting phenomena in working of gas sensor I will share that information with some illustrations in this article. First of all we get a doubt what is a gas sensor, why we need it? What is working principle behind it ? What are the different gas sensor and where do we use them ? Dont worry, I am going to answer all these questions in this article. Our first question is very simple to answer a gas sensor is a device that senses the gas around it and gives us the output either in a digital signal for a continuous discrete values as a analog signal. When when we come to the next question why we need it then the reason is to identify the gas leakage in the home, industries, hotels and they are also used for detecting the alcoholic people. It is used to detect the flammable,   toxic gases in petroleum and some other industri
Image

What Are Resistors?

Resistor It is the passive circuit linear element which opposes the flow of current or electricity. As the name indicate linear element it means that as the voltage applied to the resister is changes(increase/decrease),the current flowing through this resister is also changes. So the relation between the voltage, current and resistance is given by I=V/R (Ohms Law) Resistance is a property of a material which changes according to the resistivity of the material. The relation between the length, area and resistivity is given by R = ρ ℓ / A Power rating is a maximu m power which is handled by the resistor. Mathematically it is written as P=V*I Power rating ranges from 1/16W to 300W. While selecting the resistor apart from power rating the ambient temperature is also consider. Tolerance is a deviation in the resistance from the normal value. Tolerance ranges from 0.1% to 20%. As the temperature changes the amount of resistance is changes this amount of
Image

INTERFACING OF ARDUINO WITH ULTRASONIC SENSOR

INTERFACING OF ARDUINO WITH ULTRASONIC SENSOR In this session, ARDUINO interfacing with Ultrasonic Sensor is discussed. Ultrasonic Sensor is used to calculate the distances of the obstacle. It works on the principle of SONAR. Ultrasonic Sensor senses the distance of an object by sending the ultrasonic sound at 40,000 Hz, which travels through the air and if there is an object or obstacle on its path it will reflect or bounce back to the receiver of the module.         The common name of Ultrasonic Sensor is HC-SR04.         Operating Voltage of this sensor is +5V.         It can measure distance from 2cm to 80cm.         It contains 4 pins – VCC, Ground, Echo, Trigger. Trigger pin is the input pin and it sends the ultrasonic waves. Echo pin is the output pin and it receives the bounced or reflected waves FORMULA TO CALCULATE DISTANCE Speed of sound: v=340 m/s,    v=0.034cm/ μ s Time = Distance / Speed: t    =    s/v    =    10 / 0.034 =    294 μ s   Distance :

Archived